Tag Archives: china screw manufacturer

China manufacturer Double Twin Screw Design Furniture Cabinet CHINAMFG Marble Wall Wood Outdoor Decking Plate Board Product Machine Manufacturers vacuum pump ac

Product Description

PVC PE WPC Decking Floor Fencing Making Machine WPC Profile Decking Board Extrusion Line Production Line

 Machine consists of the following 7 parts:

NO. Specification Quantity
1 Double-screw extruder with fully automatic loading system 1set
2 Die head 1set
3 Calibrating and cooling device 1set
4 Haul-off machine 1set
5 Cutting machine 1set
6 Stacker 1set

Details Images:

1.Plastic Lumber Profile Making Machine Double-screw extruder with fully automatic loading system

2.Plastic Lumber Profile Making Machine Die head

3.Plastic Lumber Profile Making Machine Calibrating and cooling device

4.Plastic Lumber Profile Making Machine Haul-off machine

5.Plastic Lumber Profile Making Machine Cutting machine

6.Plastic Lumber Profile Making Machine Stacker

Information And Pictures About Productions Of The Machine

Machine Model Production Width(mm) Production Thickness (mm) Production Capacity(kg/h) Total Power (kw/h)
SJSZ80/156 1220 3~30 400~450 140
SJSZ92/188 2440 3~50 550~600 230

 

WPC Door And Window Frame Wall Panel Composite Exterior Wall Cladding  Interior Door Production Line Machine Equipment is suitable for producing PP PE PVC WPC profiles in all shapes. The products are widely used for pallet, packaging plate, floor, and out door decorating materials,
widely application.

Technical parameter

Model

YF180

YF300

YF600

YF800

YF1000

Max.width of product(mm)

180

300

600

800

1000

Extruder mode

SJZ51/105

SJZ65/132

SJZ80/156

SJZ80/156

SJZ92/188

Extrusion capacity(kg/h)

150

180

360

360

600

Motor power(kw)

22

37

55

55

110

Total length(m)

18

22

26

28

32

Main Features

1.Our WPC machine has features of low consumption,low noise,stable running..
2.This WPC machine include:extruder,mould,vacuum calibration table,haul-off machine,cutter and stacker.
3.The extruder of WPC machine adopt special wpc screw and barrel for extrusion.With different mould,WPC
machine can produce wpc products with different shapes.

Flow Process
1.PE/PP+wood extrusion line craft:
   Wood milling(wood powder,rice husk)– Mixer(plastic+wood)–Granulator–Wpc extrusion line+Auxiliary
2.PVC+wood extrusion line craft:
   Wood milling(wood powder,rice husk)–Mixer(plastic+wood)–Wpc extrusion line+Auxiliary

Technical Specification of SJSZ92/188 PVC Wood Door Profile Prodcution Line
1.Main technical parameters:
2.Detailed specification of the line:
1. SJSZ-92/188 conical twin screw extruder    one set
2. Mould                                   one set
3.Vacuum calibration unit                    one set
4.Hauling off machine                       one set
5.Horizontal Cutting machine                 one set
6.Stacker                                  one set
       
1. Main technical parameters:
1. Suitable material: PVC&Wood 
2. Output Capacity 

Extruder Model Extrusion Material Extruder Output Capacity
SJSZ-92/188 PVC+Wood+other material 450-500kg/h 

The output capacity varies with the CHINAMFG and the operation conditions.

  1. Product specification:

Width                   900mm
Thickness               30~40mm

  1. The height of the centerline of the extruder: 1000mm
  2. Power: as per customers power.

2.Detailed specification of the line: 
1. SJSZ-92/188 conical twin extruder:   one set 

2.1 Model SJSZ-92/188
2.2 High efficiency screw Bimetallic Screw-HangZhou CHINAMFG or as you request
Diameter
Effective length of the screw                       
92mm /188mm
2550mm
Material  38CrMoAlA
Surface Treatment
Nitrided depth      
Rotation speed
Total motor power
Rotation speed                            
Nitrided and Polished

  1. 5~0.8mm

3.1~32r/min
300kw
1500r/min

2.3 Barrel HangZhou–Huachen
Material 38CrMoAlA
Inner Surface treatment Nitrided, ground
Heating power  70KW
   
2.4 Gearbox HangZhou Jiawei
Material of the house QT200
Gear type  Helical gears
Material of the gear 20CrMnTi
Heat treatment of the gear surface Quenching
Material of the axes 40Cr
Bearings Imported high bearing
Lubricating system Press system
   
2.5 Automatic feeder Spring feeder
Method
Max transporting quantity
Power 
With spring powder load system
800kg/h
4.2kw
   
2.6 Driving motor Simens Beide
Method AC motor, 110KW
Control system  ABB inverter 
Power 3P*380V*50HZ or 220V*60HZ (as per your power)
   
2.7 Dimension 6mx2mx2.8m
2.7 Electricity equipment:  
 Electrical system

  •  “ABB ” inverter for variable frequency speed modulation-1.5KW
  • Simens intelligent CHINAMFG are adopted for the temperature control system. Digital communication, temperature alarming and open heating circuit indication, etc. Total 11 zones
  • Melt pressure and temperature measure service are 1 sets. 
  • AC Contactor: CHINAMFG products, Control Button: product
  • The switchgear cabinet is designed and manufactured as per CHINAMFG standards
 
3. Mould                          
3.1 Head of mould 
Heating            
3.2 Forming mould        
Length of Vacuum calibration mould
Operating method 
Material of vacuum calibration set

4 SDT-7000 vacuum calibration unit

ONE SET- ZheJiang Xihu (West Lake) Dis. or as your request
P20 steel 
HRC28~40 with heater and ring
3 segments
400mm
pneumatic elevation 
3Cr17 stainless steel
                        
 One set
4.1 Model  SDT-7600
Flask length
Switch and valve for intaking  air and water 
7600mm

equipped with the machine

Power of vacuum pump
Power of water pump
3×7.5kw  
1×5.5kw  
Total dimension of the machine 7600×2500×2000mm
Weight 3500kg
4.2 Infra regulating system one set
4.3 SIC-15W cooling water machine
Power
External dimension
Weight
one set 
15kw
1550×900×1240mm
380kg
5. BQY-800 hauling off machine         one set 
Drawing with track tape                  frequency regulation
Up and down track tape clamping         air tank clamping
Elective specification                    W1000×L3000mm
Drawing power of blower                7.5kw
Drawing thread speed                   0.1~1 m/min
External dimension                      4000×2150×2350mm
Weight                                3000kg
Valid width of cutting                    3000mm 
Largest hauling-off strength              120KN
Largest clamping strength                80 KN
6. Horizontal Cutting Tractor
6.1 Horizontal cutting
Circling saw cutting, air tank moving and pneumatic clamping  
Valid width of cutting ≥1000mm
External dimension 3mx1.6mx1.45m
6.2 Dust collector one set
7.XLT-800 Automatic Stacker                    one set
Automatic pilling device is composed of a machine tacked, a supporter, a discharge racket and an air cylinder.
Weight                              1000kg
Mode of discharge                    automation
External dimension                   3.5mx1.5mx1.45m

Customers comments:

FAQ:

1.Are you manufacturer or trading company?
We are manufacturer.

2.Why choose us?
We have 20 years experience for producing machine.We can arrange for you to visit our local customer’s factory.

3.Delivery time:
30 – 40 days.

4.Payment terms:
30% of total amount should be paid by T/T as down payment, the balance (70% of total amount)
should be paid before delivery by T/T or irrevocable L/C(at sight).

5.After-sales service:
Free Spare Parts ;
Field installation, commissioning and training ;
Field maintenance and repair service ;
Video/Online technical support.

6.Warranty:
1 year.

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After-sales Service: Engineers Available to Service Machinery Overseas
Warranty: One Year
Product Type: PVC Profile
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

oudoor furniture

How can I prevent outdoor furniture from fading in the sun?

To prevent outdoor furniture from fading in the sun, you can take several measures to protect the furniture and extend its lifespan. Here are some tips to consider:

1. Choose Fade-Resistant Materials:

Opt for outdoor furniture made from fade-resistant materials. Look for materials specifically designed to withstand sun exposure, such as UV-resistant plastics, fade-resistant fabrics, or furniture with a protective coating.

2. Apply UV-Protective Sealants:

Coat your outdoor furniture with a UV-protective sealant or finish. These products create a barrier between the furniture and the sun’s UV rays, helping to prevent fading and discoloration.

3. Use Protective Covers:

When the furniture is not in use, cover it with protective covers specifically designed for outdoor furniture. These covers help shield the furniture from direct sunlight and other elements, preventing fading and damage.

4. Provide Shade:

Position your outdoor furniture in shaded areas whenever possible. Natural shade provided by trees or umbrellas can help reduce the direct exposure to sunlight, minimizing the risk of fading.

5. Utilize Umbrellas or Canopies:

Consider incorporating umbrellas or canopies into your outdoor furniture setup. These shade-providing structures can be adjusted to block the sun’s rays and protect the furniture from excessive exposure.

6. Rearrange Furniture Periodically:

Rotate and rearrange your outdoor furniture periodically. This helps distribute the effects of sun exposure more evenly across the furniture, preventing specific areas from fading more quickly than others.

7. Clean and Maintain Regularly:

Keep your outdoor furniture clean and well-maintained. Regularly remove dirt, debris, and stains, as they can contribute to the fading process. Follow the manufacturer’s instructions for proper cleaning and maintenance.

8. Store During Extreme Weather:

If possible, store your outdoor furniture indoors or in a covered area during extreme weather conditions, such as intense sunlight or heavy rain. This provides additional protection and extends the life of the furniture.

9. Consider Retractable Awnings or Sunshades:

If you have a larger outdoor space, consider installing retractable awnings or sunshades. These adjustable covers can be extended to block the sun’s rays when needed, protecting the outdoor furniture from excessive sunlight.

By implementing these preventive measures, you can significantly reduce the risk of fading and keep your outdoor furniture looking vibrant and beautiful over time.

oudoor furniture

How do I choose the right size outdoor furniture for my space?

Choosing the right size outdoor furniture is crucial to ensure a comfortable and functional outdoor living space. Here are some steps to help you select the appropriate size:

1. Assess Your Space:

Measure the available space in your outdoor area to determine the dimensions you have to work with. Consider the overall layout, including any architectural features, existing structures, and natural elements like trees or slopes that may impact the placement and size of your furniture.

2. Determine the Purpose:

Decide how you plan to use your outdoor space. Will it be primarily for dining, lounging, or a combination of both? This will help determine the type and size of furniture you need.

3. Consider Traffic Flow:

Allow adequate space for people to move around and navigate comfortably. Consider pathways, entrances, and exits to ensure there is enough room for easy movement without feeling cramped.

4. Choose Appropriate Furniture Types:

Based on your space and intended use, select the types of outdoor furniture that best fit your needs. Common options include dining sets, lounge chairs, sofas, benches, and sectional seating arrangements.

5. Take Seat and Table Heights into Account:

Ensure that the seat height of chairs or sofas aligns with the table height for dining sets. This will ensure a comfortable and ergonomic seating arrangement.

6. Allow for Clearance:

Provide ample space around the furniture for easy movement and to avoid feeling cramped. Allow around 18-24 inches of clearance behind chairs for easy access and movement.

7. Consider Scale and Proportion:

Choose furniture that is proportionate to the size of your outdoor space. Oversized furniture can make a small space feel crowded, while undersized furniture may look out of place in a large area.

8. Test and Visualize:

If possible, arrange a mock layout using cardboard or tape to visualize how the furniture will fit in your space. This can help you assess the scale, proportion, and flow before making a final decision.

9. Read Product Specifications:

Pay attention to the dimensions provided by furniture manufacturers. Check the measurements of each piece to ensure it will fit comfortably in your space.

By carefully considering the size, layout, and purpose of your outdoor area, you can choose furniture that fits well and maximizes the functionality and aesthetics of your space.

oudoor furniture

What are the key features to consider when shopping for outdoor furniture?

When shopping for outdoor furniture, there are several key features to consider to ensure you choose the right pieces for your needs and preferences. Here are the key features to keep in mind:

1. Material: The material of the outdoor furniture is crucial as it determines its durability, resistance to the elements, and maintenance requirements. Common materials include teak, aluminum, wrought iron, HDPE wicker, steel, and recycled plastic. Consider the weather conditions, level of maintenance you’re willing to invest, and the desired aesthetic when selecting the material.

2. Comfort: Outdoor furniture should be comfortable for you and your guests to enjoy. Look for features such as ergonomic design, supportive cushions, and adjustable elements like reclining chairs or ottomans. Test the furniture in person, if possible, to ensure it provides the desired level of comfort.

3. Style and Design: Outdoor furniture comes in a variety of styles and designs to suit different tastes and outdoor aesthetics. Consider the overall style of your outdoor space and choose furniture that complements it. Whether you prefer modern, traditional, rustic, or eclectic designs, select furniture that enhances the visual appeal of your patio, deck, or garden.

4. Size and Scale: Before purchasing outdoor furniture, measure the available space and consider the scale of the furniture in relation to the area. Oversized furniture can make a small space feel cramped, while furniture that is too small may look out of place. Ensure the furniture fits well and allows for comfortable movement around it.

5. Functionality: Think about how you plan to use your outdoor space and choose furniture that caters to those needs. Whether you want a dining set for outdoor meals, a lounge area for relaxation, or versatile pieces that can serve multiple purposes, prioritize functionality when selecting outdoor furniture.

6. Maintenance Requirements: Different types of outdoor furniture have varying maintenance requirements. Consider the level of maintenance you’re willing to undertake. Some materials may require regular cleaning, staining, or protective treatments, while others are low-maintenance and only need occasional cleaning. Choose furniture that aligns with your maintenance preferences and capabilities.

7. Budget: Set a budget for your outdoor furniture purchase and consider the quality and longevity of the furniture within that budget. While affordability is important, prioritize quality and durability to ensure your outdoor furniture lasts for years to come.

By considering these key features when shopping for outdoor furniture, you can make informed decisions and select pieces that meet your needs, style, and budget.

editor by CX 2024-04-19

China manufacturer Variable Frequency CHINAMFG Durable Belt Driven Screw Air Compressor 7.5kw-75kw 8bar 10bar with CE, Energy Saving30~50%, OEM Customization mini air compressor

Product Description

Variable Frequency CHINAMFG Durable Screw Air Compressor 7.5kw-75kw 8bar 10bar with CE,Energy Saving30~50%, OEM Customization

COMPANY PROFILE

Wan CHINAMFG Compressor (ZheJiang ) Co.,Ltd located in ZheJiang Xihu (West Lake) Dis. industrial zone, which is a professional manufacturer Factory always
has been committed to the R&D of permanent magnet variable frequency screw air compressors, reached the national standard. Our products in-
clude integrated, split permanent magnet variable frequency screw air compressor series, non-inductive permanent magnet variable-frequency
screw air compressor series, integrated oil motor permanent magnet variable frequency screw air compressor series, low-pressure permanent
magnet variable frequency screw air compressor series, two-stage compression permanent magnet variable frequency screw air compressor
series, refrigerated dryer series, adsorption dryer series, high-efficiency precision filter series , air tank series , etc.
We have more than 1 hundred distributors in China. Products have been exported to Europe, North America, Southeast Asia and the Middle
East for many years, also occupy a large part of the domestic market, and the sales volumn is still growing year by year. For many years, Wan
CHINAMFG has become a trusted supplier of screw air compressors with rich experience and continuous innovative technology.

WORKSHOP 

EXHIBITIONS

PROJECT CASES

100+ DISTRIBUTORS

 PACKAGING STYLE

  SHIPPING

CERTIFICATES

FAQ

1.  OEM/ODM, or customer’ s logo printed is available?

     Yes, OEM/ODM, customer’s logo is welcomed.
2.  Delivery date?
     Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.

3.  What’s your payment terms?

     Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our  cooperation.

4.  How to control your quality?

     We have professional QC team, control the quality during the mass production and inspect the products before shipping.

5.  If we don’ t have shipping forwarder in China , would you do this for us ?

     We can offer you best shipping line to ensure you can get the goods timely at best price.

6.  I never come to China before , can you be my guide in China ?

     Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.

MARKETING NETWORK

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Video Technical Support
Warranty: 1 Year for Complete Machine, 2 Years for Airend
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

Are there portable air compressors available for home use?

Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

China manufacturer Variable Frequency CHINAMFG Durable Belt Driven Screw Air Compressor 7.5kw-75kw 8bar 10bar with CE, Energy Saving30~50%, OEM Customization   mini air compressorChina manufacturer Variable Frequency CHINAMFG Durable Belt Driven Screw Air Compressor 7.5kw-75kw 8bar 10bar with CE, Energy Saving30~50%, OEM Customization   mini air compressor
editor by CX 2024-04-17

China OEM China Manufacturer 2 Bar 3 Bar 4 Bar Low Pressure Oil Lubricated Rotary Twin Screw Type Air Compressor CE Approved 12v air compressor

Product Description

REDUCE ENERGY CONSUMPTION

Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
INTERIOR STRUCTURE

CUSTOM OIL
COOLED MOTOR
First-stage energy-efficient motor,Low Noise,IP65 protection grade

 

AUTOMOTIVE GRADE
PERMANENT MAGNET MOTOR
IE4 high efficiency permanent magnet motor.
AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.

 

CHANUN
CUSTOM CONVERTER
Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.

 

7 INCH TOUCH SCREEN

Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.

 

HIGH MOBILITY (OPTIONAL)

Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.
 

Dukas has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.

Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!
 

Dukas air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
Dukas products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!
 

Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.

After-sales Service: 24 Hours
Warranty: 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China OEM China Manufacturer 2 Bar 3 Bar 4 Bar Low Pressure Oil Lubricated Rotary Twin Screw Type Air Compressor CE Approved   12v air compressorChina OEM China Manufacturer 2 Bar 3 Bar 4 Bar Low Pressure Oil Lubricated Rotary Twin Screw Type Air Compressor CE Approved   12v air compressor
editor by CX 2023-11-08

China factory 152-184cfm in Line with The European Standard Water Lubricate Air Screw Compressors manufacturer

Product Description

                     High Quality Screw Air compressor 

 

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements

The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.

Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar 
2.Rated Power : _____ KW/HP
 

Do you really choose the right Screw compressor?

About Power Saving

1. The annual electricity bill for purchasing a 37KW ordinary screw air compressor is
37KWx24hx365 days x1. 2 (electric fee) xO. 6 (loading)
Power consumption is as high as 233.3366 million!

Power saving after switching to permanent magnet variable frequency screw air compressor:
23. 3366×30% save electric fee 7. 00.98 million!
Advantages of screw air compressor :
01.
Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.

02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.

4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.   
Main Parameter

Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor
HYW-G Working pressure Exhaust volume  Power  Noise Air outlet pipe diameter  Net weight Dimensions(mm)
Water lubricated series bar psig (m3/min) cfm kW hp dB   kg Length Width Height
HYWV-7G 7 102 0.7-1.2 24.7-42.4 7.5 10 58±3 G1″ 500 1135 800 1000
8 116 0.6-1.1 21.2-38.8 7.5 10 58±3 G1″ 500 1135 800 1000
10 145 0.5-0.9 17.7-31.8 7.5 10 58±3 G1″ 500 1135 800 1000
HYWV-11G 7 102 1.0-1.6 35.3-56.5 11 15 58±3 G1″ 500 1135 800 1000
8 116 0.9-1.5 31.8-53 11 15 58±3 G1″ 500 1135 800 1000
10 145 0.7-1.3 24.7-45.9 11 15 58±3 G1″ 500 1135 800 1000
HYWV-15G 7 102 1.1-2 38.8-71 15 20 60±3 G1″ 550 1400 1000 1200
8 116 1-1.9 35.4-67.3 15 20 60±3 G1″ 550 1400 1000 1200
10 145 / / 15 20 60±3 G1″ 550 1400 1000 1200
HYWV-15G 7 102 / / 15 20 60±3 G1″ 550 1170 900 1100
8 116 / / 15 20 60±3 G1″ 550 1170 900 1100
10 145 0.9-1.6 31.8-56.6 15 20 60±3 G1″ 550 1170 900 1100
HYWV-18.5G 7 102 1.8-3.1 63.6-109.5 18.5 25 61 ±3 G1″ 600 1400 1000 1200
8 116 1.6-2.8 56.5-98.9 18.5 25 61 ±3 G1″ 600 1400 1000 1200
10 145 1.5-2.5 53-88.3 18.5 25 61±3 G1″ 600 1400 1000 1200
HYWV-22G 7 102 2.2-3.7 77.7-130.7 22 30 61 ±3 G1″ 655 1400 1000 1200
8 116 2.0-3.4 70.6-120.1 22 30 61 ±3 G1″ 655 1400 1000 1200
10 145 1.8-3.0 63.6-105.9 22 30 61 ±3 G1″ 655 1400 1000 1200
HYWV-30G 7 102 3.1-5.2 109.5-183.6 30 40 64±3 G11/2″ 1150 1920 1170 1320
8 116 2.8-4.7 98.9-166 30 40 64±3 G11/2″ 1150 1920 1170 1320
10 145 2.5-4.3 88.3-151.9 30 40 64±3 G11/2″ 1150 1920 1170 1320
HYWV-37G 7 102 3.6-6.1 127.1-215.4 37 50 64±3 G11/2″ 1200 1920 1170 1320
8 116 3.3-5.6 116.5-197.8 37 50 64±3 G11/2″ 1200 1920 1170 1320
10 145 3.0-5.0 105.9-176.6 37 50 64±3 G11/2″ 1200 1920 1170 1320
HYWV-45G 7 102 4.5-7.5 158.9-264.9 45 60 66±3 G11/2″ 1320 1920 1170 1320
8 116 4.0-6.8 141.3-240.1 45 60 66±3 G11/2″ 1320 1920 1170 1320
10 145 3.6-6.0 127.1-211.9 45 60 66±3 G11/2″ 1320 1920 1170 1320
HYWV-55G 7 102 6.0-10.0 211.9-353.1 55 75 66±3 DN50 1520 1930 1320 1535
8 116 5.4-9.0 191-317.8 55 75 66±3 DN50 1520 1930 1320 1535
10 145 4.6-7.8 162.4-275.5 55 75 66±3 DN50 1520 1930 1320 1535
HYWV-75G  7 102 7.8-13.0 275.5-459.1 75 100 70±3 DN50 1620 1930 1320 1535
8 116 7.2-12.0 254.3-423.8 75 100 70±3 DN50 1620 1930 1320 1535
10 145 6.0-10.0 211.9-353.1 75 100 70±3 DN50 1620 1930 1320 1535
HYWV-90G 7 102 9.3-15.5 328.4-547.4 90 120 70±3 DN50 1800 1930 1320 1535
8 116 8.4-14.0 296.6-494.4 90 120 70±3 DN50 1800 1930 1320 1535
10 145 7.5-12.5 264.9-414 90 120 70±3 DN50 1800 1930 1320 1535
HYWV-110G 7 102 12.0-20.0 423.8-706.3 110 150 72±3 DN80 3100 2300 1600 1750
8 116 10.8-18.0 381.4-635.7 110 150 72±3 DN80 3100 2300 1600 1750
10 145 9.6-16.0 339-565 110 150 72±3 DN80 3100 2300 1600 1750
HYWV-132G 7 102 15.0-25.0 527.9-882.9 132 175 72±3 DN80 3250 2300 1600 1750
8 116 13.8-23.0 487.3-812.2 132 175 72±3 DN80 3250 2300 1600 1750
10 145 12.0-20.0 423.8-706.3 132 175 72±3 DN80 3250 2300 1600 1750
HYWV-160G 7 102 16.2-27.0 572.1-953.5 160 215 72±3 DN100 4500 2860 1600 1800
8 116 15.3-25.5 540.3-900.5 160 215 72±3 DN100 4500 2860 1600 1800
10 145 14.4-24.0 508.5-847.6 160 215 72±3 DN100 4500 2860 1600 1800
HYWV-185G 7 102 18.0-30.0 635.7-1059.4 185 250 74±3 DN100 4500 2860 1600 1800
8 116 16.8-28.0 593.3-988.8 185 250 74±3 DN100 4500 2860 1600 1800
10 145 15.0-25.0 529.7-882.9 185 250 74±3 DN100 4500 2860 1600 1800
HYWV-200G 7 102 21.6-36.0 762.8-1271.3 200 270 74±3 DN125 4800 3150 1850 2050
8 116 19.8-33.0 699.2-1165.4 200 270 74±3 DN125 4800 3150 1850 2050
10 145 16.2-27.0 572.1-953.5 200 270 74±3 DN125 4800 3150 1850 2050
HYWV-250G 7 102 25.8-43.0 911.1-1518.5 250 350 74±3 DN125 5200 3150 1850 2050
8 116 24.6-41.0 868.7-1447.9 250 350 74±3 DN125 5200 3150 1850 2050
10 145 22.8-38.0 805.2-1342 250 350 74±3 DN125 5200 3150 1850 2050

 

 

Workshop of natural gas compressor 
Our products 
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor 
Our Service for diaphragm compressor : 
1.Service time : 24*7 Hours
2.Customized Service 
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period

FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

After-sales Service: 18 Months
Warranty: 18 Months
Lubrication Style: Oil-free
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for shipbuilding and maritime applications?

Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:

1. Pneumatic Tools and Equipment:

Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.

2. Painting and Surface Preparation:

Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.

3. Pneumatic Actuation and Controls:

Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.

4. Air Start Systems:

In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.

5. Pneumatic Conveying and Material Handling:

In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.

6. Air Conditioning and Ventilation:

Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.

These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China factory 152-184cfm in Line with The European Standard Water Lubricate Air Screw Compressors   manufacturer China factory 152-184cfm in Line with The European Standard Water Lubricate Air Screw Compressors   manufacturer
editor by CX 2023-10-26

China manufacturer CHINAMFG (BOREAS) Bk Series Permanent Magnet Variable Frequency Screw Air Compressor air compressor portable

Product Description

Short Description:

BK series new screw air compressor new-generation low-consumption and high-efficiency motor
Large starting torque, insulation class F, protection class IP54;
SKF bearings, low noise and long life;
With a refueling device, it can be refueled without stopping.

Scope of application:Electric power, petroleum, auto repair, laser equipment, metallurgy, biopharmaceutical, printing, garment industry

 

Product Description

Yin-Yang Rotor Compression System
Better sealing, smaller leakage channel will produce high-efficiency roller sliding film to reduce heat of compression, and gas production is improved by 10%-15%

Built-in oil and gas separation design
Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
·High filtration level and low flow resistance
·Good noise reduction and mute effect
· Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust
·Clean exhaust to ensure clean gas

Timely Smart Control Panel
·Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information, providing important information alarm, storage, and query functions

Precision oil filter
·Use high-density filter paper to filter oil
· Completely filter out lubricating oil

Low-consumption and high-efficiency motor, large starting torque
·Insulation class F, protection class IP23.
·Built-in refueling device, can refuel without stopping.

Cooling copper pipe
The radiator made of high-quality copper tubes can make the heat generated by the condensation of the machine quickly Dissipate, maintain the internal temperature

oil pipeline
·Excellent material
·Stable oil delivery without clogging

The system adopts the step-less adjustment of the displacement of 0-100. When the air consumption is reduced, the exhaust volume is also reduced, and the current of the motor is also reduced at the same time; when the air is not used, the air compressor runs empty, and the air compressor is automatically stopped for a long time. When the gas consumption increases, resume the heavy vehicle. Excellent energy-saving effect.
good environmental adaptability
The extraordinary cooling system design is especially suitable for Asia’s high temperature and high humidity environments. The excellent vibration isolation technology and noise reduction measures make the installation of CHINAMFG screw air compressors not require special foundations. As long as a small space for ventilation and maintenance is left, your compressor can be installed well.
Design features of screw rotor profile:
1. Fully realize “surface-to-surface” meshing, thereby helping to form a hydrodynamic lubricating film, reducing lateral leakage through the contact belt, improving compressor efficiency; and improving rotor processing and inspection performance.
2. Adopt the design idea of “large rotor, large bearing, low speed”, the speed is 3050 lower than other brands, which can reduce noise and vibration, reduce exhaust temperature, improve rotor rigidity, prolong service life, and reduce the carbonization of impurities and oil animal sensitivity.
3. The power range is 4355KW, of which 18.5250KW are directly connected without a gearbox, 200KW and 250KW are directly connected with 4-pole motors, and the speed is as low as 1480 rpm

Product Parameters

 

Model

Working Pressure

Displacement

Motor Power

Exhaust interface

Weight

Noise

Dimension

 

  Bar

m³/min

kw

 

kg

dB(A)

mm

BK7.5-8G

8

1.2

7.5

G1

200

70

800*620*800

BK7.5-10

10

1

7.5

G3/4

200

72

720*700*1000

BK7.5-13

13

0.8

7.5

G3/4

200

72

720*700*1000

BK11-8G

8

1.7

11

G1

300

72

1000*670*1090

BK11-10

10

1.5

11

G1

290

72

700*670*1250

BK11-13

13

1.2

11

G1

290

72

700*670*1250

BK15-8G

8

2.4

15

G1

280

73

1000*670*1090

BK15-10

10

2.2

15

G1

290

73

700*670*1250

BK15-13

13

1.7

15

G1

290

73

700*670*1250

BK18-8

8

3

18.5

G1

500

74

1080*880*1235

BK18-10

10

2.7

18.5

G1

500

74

1080*880*1235

BK18-13

13

2.3

18.5

G1

500

74

1080*880*1235

BK22-8ZG

8

3.6

22

G1

380

74

1200*800*1100

BK22-10

10

3.2

22

G1

540

74

1080*880*1235

BK22-13

13

2.7

22

G1

540

74

1080*880*1235

BK30-8

8

5

30

G1  1/2

650

75

1120*930*1290

BK30-10

10

4.4

30

G1  1/2

650

75

1120*930*1290

BK30-13

13

3.6

30

G1  1/2

650

75

1120*930*1290

BK37-8ZG

8

6

37

G1  1/2

740

76

1530*900*1230

BK37-10

10

5.5

37

G1  1/2

730

76

1240*1030*1435

BK37-13

13

4.6

37

G1  1/2

730

76

1240*1030*1435

BK45-8G

8

7.1

45

G1  1/2

800

78

1480*1030*1345

BK45-10

10

6.5

45

G1  1/2

820

78

1240*1030*1595

BK45-13

13

5.6

45

G1  1/2

820

78

1240*1030*1595

BK55-8G

8

10

55

G1  1/2

800

80

1480*1030*1345

BK55-10

10

8.5

55

G1  1/2

1200

80

1545*1200*1470

BK55-13

13

7.4

55

G1  1/2

1200

80

1545*1200*1470

 

Detailed Photos

Company Profile

FAQ

1.How do your prices compare to the manufacturer/factory?

  We are the main distributor of major construction machinery manufacturers/factories in China and keep getting the best dealer prices. From the comparison and feedback from many customers, our price is even more competitive than the factory/factory price.

2.How is the delivery time?

  In general, we can deliver ordinary machines immediately to our customers within 7 days, as we have various resources to inspect stock machines, locally and nationwide, and receive machines in a timely manner. But it takes more than 30 days for a manufacturer/factory to produce an order machine.

3.How often can you respond to customer inquiries?

  Our team is made up of a group of hardworking and dynamic people who work around the clock to respond to customer inquiries and questions. Most issues can be successfully resolved within 8 hours, while manufacturers/factories take longer to respond.

4.Which payment methods can you accept?

 Usually we can use wire transfer or letter of credit, and sometimes DP. (1) Wire transfer, 30% deposit in advance, 70% balance paid before shipment, long-term cooperation customers can present a copy of the original bill of lading. (2) Letter of credit, 100% irrevocable letter of credit without “soft   terms” from internationally recognized banks can be accepted. Please seek advice from the sales manager you work with.

5.Which clauses in the Incoterms 2571 can you use?

  We are a professional and mature international player and can handle all INCOTERMS 2571, we usually work on regular terms like FOB, CFR, CIF, CIP, DAP.

6.How long are your prices valid?

  We are a gentle and friendly supplier, never greedy for profit. Our prices remain largely stable throughout the year. We will only adjust the price according to the following 2 situations: (1) USD exchange rate: According to the international currency exchange rate, the RMB exchange rate is quite different; (2) The manufacturer/factory adjusted the machine price due to the increase of labor cost or raw material cost.

7.What logistics methods can you use for shipping?

We can transport construction machinery with various means of transport. (1) 80% of our shipping will be by the sea, to all major continents such as Africa, South America, Middle East. (2) China’s inland neighboring countries, such as Russia, Mongolia, Kazakhstan, Kyrgyzstan, Tajikistan, Uzbekistan, Turkmenistan, etc., can transport by road or rail. (3) For urgently needed light spare parts, we can provide international express services

After-sales Service: Warranty Service
Warranty: 1 Year
Lubrication Style: Micro Oil
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 800/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China manufacturer CHINAMFG (BOREAS) Bk Series Permanent Magnet Variable Frequency Screw Air Compressor   air compressor portableChina manufacturer CHINAMFG (BOREAS) Bk Series Permanent Magnet Variable Frequency Screw Air Compressor   air compressor portable
editor by CX 2023-10-26